When a local Fort Myers customer came to us with a cracked Sea Ray dashboard panel — a part no longer available from the manufacturer — we reverse-engineered and printed a brand new one in ASA.
The Problem
Sun, heat, and years of saltwater exposure had taken their toll on the customer's Sea Ray dashboard panel. The original part was discontinued, and marine suppliers couldn't help. Rather than scrap the boat or pay for a costly custom fabrication, they came to 3D Posed.
Step 1: Reverse Engineering the Part
Without a CAD file, we worked directly from the damaged original. Using calipers and reference measurements, we rebuilt the geometry digitally — capturing the cutouts, curves, and mounting points exactly as they were designed.
Step 2: Material Selection — Why ASA
For marine and outdoor applications, material choice is critical. We chose ASA (Acrylonitrile Styrene Acrylate) for this job:
- Superior UV resistance compared to ABS or PETG
- Handles prolonged sun and heat exposure without degrading
- Excellent weatherability for outdoor and marine environments
- Strong and rigid — ideal for structural dashboard panels
ASA is our go-to for anything living outdoors in Southwest Florida's climate.
Step 3: Test Fit and Final Print
A test print confirmed fit and alignment before committing to the final part. The finished panel was printed, cleaned up, and delivered — ready to install.
The Result
A discontinued part, back in service. The customer's Sea Ray is back on the water with a panel that fits perfectly and will hold up to the Florida sun.
Have a Broken or Discontinued Marine Part?
3D Posed specializes in reverse engineering and custom reproduction parts for boats, vehicles, and equipment.